Difference between revisions of "2012 Nissan Frontier: Strut Channel Install"

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==Grocery List==
 
==Grocery List==
#[http://www.mcmaster.com/#strut-channel-systems/ 1 section of Strut Channel]
+
#[http://www.mcmaster.com/#strut-channel-systems/ 1 (one) section of Strut Channel]
 
#*'1 5/8" depth (& width)
 
#*'1 5/8" depth (& width)
 
#*5' length (fits perfectly)
 
#*5' length (fits perfectly)
 
#*Solid (slotted will cause the section to be off-center but requires no drilling)
 
#*Solid (slotted will cause the section to be off-center but requires no drilling)
 
#*Aluminium (we don't want it to rust)
 
#*Aluminium (we don't want it to rust)
#5
+
#5 M8x1.25 45mm Hex Bolts
 +
#5 [http://www.lowes.com/pd_137132-37672-880417_4294710912__?productId=3012477&Ns=p_product_avg_rating|1 3/8" x 1/2" x 1" Steel Spacers] (only Lowes had these, not Home Depot)
 +
#5 M8 split washers (lock washers)
 +
#10 M8 flat washers
 +
#Glue (I used [http://www.gorillatough.com/index.php?page=anti-clog Gorilla Glue because that is what I had lying around but other adhesives like Super Glue should work just fine)
 +
#7/8" Spade Bit
 +
#23/64" Drill Bit
 +
#Small Drill Bit (smallest you've got: for pilot holes)
 +
#Metric Ruler with at least 30mm (preferably 60mm) of marked length
 +
#(optional) Drill Press

Revision as of 08:15, 4 November 2012

This article details the design & installation of a 5' section of Strut Channel into the bed of my 2012 Nissan Frontier Crew Cab SV 4x4. This is a functional (although different) stand-in for the Utili-Track™ that comes as an option on some Nissan Frontiers. Frontiers that did not come standard with the Utili-Track™ cannot have it easily installed because the bed-frame is different. Inspiration for this project came from Tyson Cook's DIY Writeup - Utilitrack with Unistrut over at the Club Frontier Forums. I chose to install this Strut Channel because it gives a good base (that does not permanently modify the vehicle) to mount a Ham Radio Antenna (which I'll add to the bottom of this article as soon as it is done). After a parts order from McMaster-Carr and 5 trips to various Home Depots & Lowe's I finally had what I needed. I'll try to streamline the process for anyone wanting to follow my example.

Assumptions

  1. You want a really clean looking install and are willing to put in a bit of extra work
  2. You have a drop-in bed-liner
  3. You don't want to make any permenant modifications to the vehicle

Grocery List

  1. 1 (one) section of Strut Channel
    • '1 5/8" depth (& width)
    • 5' length (fits perfectly)
    • Solid (slotted will cause the section to be off-center but requires no drilling)
    • Aluminium (we don't want it to rust)
  2. 5 M8x1.25 45mm Hex Bolts
  3. 5 3/8" x 1/2" x 1" Steel Spacers (only Lowes had these, not Home Depot)
  4. 5 M8 split washers (lock washers)
  5. 10 M8 flat washers
  6. Glue (I used [http://www.gorillatough.com/index.php?page=anti-clog Gorilla Glue because that is what I had lying around but other adhesives like Super Glue should work just fine)
  7. 7/8" Spade Bit
  8. 23/64" Drill Bit
  9. Small Drill Bit (smallest you've got: for pilot holes)
  10. Metric Ruler with at least 30mm (preferably 60mm) of marked length
  11. (optional) Drill Press