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Icebear Champion PBZ125-2 Info

605 bytes added, 22:21, 24 June 2021
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=Notes & Fun Facts=
==Engine & Fluids==
===Engine===
*Engine is a 4-stroke, single cylinder 125cc LC125FMI Loncin
*Recommended cold valve clearance is 0.05mm (both intake & exhaust)
*Typical battery voltage is 12.8VDC
*Factory idle speed = 1500 +/- 150 RPM in Neutral
*Recommended spark plug gap is 0.6-0.7mm (0.024-0.028")
*Spark plug recommendations from the manufacturer
**[https://www.ngk.com/ngk-2983-cr6hsa-nickel-spark-plug NGK CR6HSA] <-- this is the spark plug most people recommend
**Thunder 1E6
**[https://www.sparkplug-crossreference.com/convert/torch/T1136 Torch T1136]
===Oil===
*Oil Capacity = 800ml = 28.16oz
*The Champion doesn't take Gear Oil. The sticker on the bike is there in error or is a poor translation
*The Champion has a Wet Clutch and requires T4 Motorcycle Oil
*Bobcat's Motorsports recommends breaking in the engine with Conventional Oil
*There are various recommendations of 10W30, 10W40, & 15W40 weight oils. Any are probably fine so long as they are 4 stroke "wet clutch rated". 10W40 4T Conventional Motorcycle Oil during engine break-in and then a 15W40 Synthetic Diesel Oil is what I'm going with.
===Fuel Delivery===*Oil Capacity The Gas Tank holds a total of 3300ml (3.3L, 0.87gal) of usable fuel (this is the main + reserve). The main fuel capacity is 2600ml (2.6L, 0.69gal). The reserve capacity is 700ml (0.7L, 0.18gal). This was tested by me by filling up the tank to the brim and the draining and measuring first the main fuel line, followed by the reserve fuel line. Note that a very small amount of fuel, that the reserve port cannot access, remains in the tank after draining in this manner.*Fuel Line size is 5mm or 3/16"*91 (R+M)/2 Octane Unleaded Ethanol-free Gasoline is recommended (although I have been running it successfully off 90 Octane Unleaded Ethanol-free Gasoline)*Purpose Built Auxiliary Fuel Tank Options**[https://www.cajunmaddogs.com/product-page/champion-auxillary-gas-tank-109-95 1L Champion Auxiliary Fuel Tank] that bolts to the frame left of the seat**[https://www.facebook.com/sharkbitescustomminis/posts/328256737815408 1Gal Sharkbite's Custom Mini's Auxiliary Fuel Tank] that bolts under the luggage rack==Interface & Keys= 800ml = 28.16oz
*Odometer is Kilometers
* Key Blank options (maybe... based on info found on 'the net'. not all tested)
**[https://www.facebook.com/groups/2782922695154073/permalink/3624331734346494/ Taylor X91]
*Right hand mirror is reverse threaded
* Factory Tire PSI = 36psi* The bike has an auto-shutoff feature. If the engine is off, and you leave the key in (in the on position) it will, eventually turn off to conserve battery. You can electric start the bike after turning the key off and back on again.* The bike has a kick start and the headlight operates direct from the alternator. You can operate the bike with a dead battery (or no battery at all)==Tires & Tubes==*Factory max tire pressure = 248kPa = 36psi* Top Yoke Nut Factory recommended (Stem Nutstreet use) tire pressure = 175kPa = 25psi *Factory recommended minimum factory tire tread depth is sized M22x11.00. The inner diameter of the hollow Stem is approximately 15mm6mm (.06")* The Gas Tank holds a total of 3300ml Factory tire ply rating (PR) 3.3L5-4.1*Tube Valves**TR87 (short), 0TR87C (medium), and JS244/A 90 degree bent Schrader valves work on the front wheel.87gal**TR87 (short) of usable fuel and TR87C (this is medium) 90 degree bent Schrader valves work on the main + reserve). The main fuel capacity is 2600ml rear wheel (2.6Lbut not JS244/A, 0.69galit interferes with the chain guard)*3. The reserve capacity is 700ml 50x10 (0.7L, 0.18galfactory)or 4. This was tested by me by filling up the tank to the brim and 00x10 tires do not require that the draining and measuring first the main fuel line, followed by the reserve fuel linefront fender be moved. Note that a very small amount of fuel, The larger 120/90-10 tire requires that the reserve port cannot access, remains in the tank after draining in this mannerfront fender be raised.*Purpose Built Auxiliary Fuel Tank Options==Nuts & Bolts==**[https://wwwTop Yoke Nut (Stem Nut) is sized M22x1.cajunmaddogs00.com/product-page/champion-auxillary-gas-tank-109-95 1L Champion Auxiliary Fuel Tank] that bolts to the frame left The inner diameter of the seat**[https://wwwhollow Stem is approximately 15mm.facebook.com/sharkbitescustomminis/posts/328256737815408 1Gal Sharkbite's Custom Mini's Auxiliary Fuel Tank] that bolts under the luggage rack*Fuel Line size is 5mm or 3/16"
*The Stem or Yoke tube is threaded M22x1.00 and the ID is 15mm. This Open Stem Nut fits if you want to expose the hollow tube to, perhaps, mount accessories (although it is slightly taller than the exposed threads on the Tube so the nut will extend 2-4mm above the tube depending on whether or not you use the factory washers)
**[https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2380057.m570.l1313&_nkw=zeta+ze58-2022&_sacat=0 Zeta ZE58-2022 (blue)]
**[https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2380057.m570.l1313&_nkw=zeta+ze58-2023&_sacat=0 Zeta ZE58-2023 (red)]
==Drive Train==
*Standard Chain is a 420 series, but 428 series works and has more tensile strength. Both are 1/2" pitch length.
*Stock gearing is a 16 tooth front sprocket & 32 tooth rear sprocket
*Unlike the original CT70 and many clones, the Icebear Champion PBZ125-2 uses a bolt type rear sprocket (clearance holes, no tabs sticking out)
*Recommended chain tension is 15-25mm (0.59-0.98")
==Suspension * Brakes==
*Front Suspension Max Compression is approximately 2.66"
*Manufacturer recommended**chain tension is 15-25mm (0.59-0.98")**cold valve clearance is 0.05mm (both intake & exhaust)**Recommended brake pad wear limit is 1.5mm**battery voltage is 12.8VDC**spark plug gap is 0.6-0.7mm (0.024-0.028")**Recommended front brake lever play is 10-20mm (0.39-0.79")**Recommended rear brake pedal free play is 20-30mm (0.79-1.18")**tire pressure is 175kPa (25 psi)**minimum factory tire tread depth is 1.6mm (.06")**tire ply rating (PR) 3.5-4.1**idle speed = 1500 +/- 150 RPM in Neutral**fuel should be 91 (R+M)/2 Octane or higher (any many users recommend ethanol free)*Spark plug recommendations from the manufacturer**[https://www.ngk.com/ngk-2983-cr6hsa-nickel-spark-plug NGK CR6HSA] <-- this is the spark plug most people recommend**Thunder 1E6**[https://www.sparkplug-crossreference.com/convert/torch/T1136 Torch T1136]*Tube Valves**TR87 (short), TR87C (medium), and JS244/A 90 degree bent Schrader valves work on the front wheel.**TR87 (short) and TR87C (medium) 90 degree bent Schrader valves work on the front wheel (but not JS244/A)
=Links=
**Cajun Maddogs: https://www.cajunmaddogs.com
**TBolt USA: https://tboltusa.com/store/
 
=Installation & Adjustment Guides=
*Mirror Adjustment: https://www.youtube.com/watch?v=BNh-BVwR4X4&t=8s
*Initial Fill of a non-sealed Lead Acid Battery: http://www.family-motorsports.net/BatteryInstallation.pdf
*Starting Guide: http://www.family-motorsports.net/StartingGuide.pdf
*Carburetor (idle) adjustment: https://www.youtube.com/watch?v=KCF_txHb2X0
*Throttle control quick tip: https://www.youtube.com/watch?v=Bwtp0PqZrTw
*Maintenance Tips:
**http://www.family-motorsports.net/GeneralMaintenanceTips.pdf
**http://www.family-motorsports.net/OilChange.pdf
**http://www.family-motorsports.net/Winterizing.pdf
*Trouble Shooting Tips:
**http://www.family-motorsports.net/GeneralTroubleShootingTips.pdf
**http://www.family-motorsports.net/Troubleshooting.pdf
=Groups & Forums=
**Ct70 Modders Group https://www.facebook.com/groups/310181466126831/
=Manufacturer Web Specs=*from http://www.icebearatv.com/product/pbz125-2 (corrected where applicable)
{| class="wikitable"
|+Manufacturer Specifications
*[https://www.amazon.com/gp/product/B074C4T4WS 3/16" 5mm 6mm Barbed Clear Inline Fuel Filters with Magnets]
*[https://www.amazon.com/gp/product/B07CLLBMF5 9.8' (3m) 3/16" (5mm) ID 1/3" (8mm) OD Fuel Line with 20x 1/3" (8mm) hose clamps]
*[https://www.denniskirk.com/irc/tr-1-trials-tire.pfp54346.prdf IRC Trial 4.00x10 Tire]
*[https://www.amazon.com/gp/product/B005UGHFK2 Sedona TR87 4.00/4.50-10 Inner Tube (used with 4.00x10 tires]
*[https://www.denniskirk.com/535574.sku Parts Unlimited JS-244A 3.50/4.00-10 Inner Tube (only compatible with front tire, not rear)]
*[https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2380057.m570.l1313&_nkw=zeta+ze58-2022&_sacat=0 Zeta ZE58-2022 (blue)] or [https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2380057.m570.l1313&_nkw=zeta+ze58-2023&_sacat=0 Zeta ZE58-2023 (red)] Open Top Yoke/Stem Nut
*[https://mytrailbuddystore.com/frontsprocket.aspx JT 252 17T Front Sprocket]

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